Energy intelligence
OptiSense
Monitor power draw on connected equipment. Compare idle consumption and peak load using the installed sensors, configured parameters and threshold alerts.
Power drawPeak loadEnergy leaks
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Connect machine readings with your factory work in Optiwise. We bring supported signals, device-to-machine mapping and production context together so you can find the job that needs attention.
Concept illustration, not a product screen or a customer factory.
Your supervisor sees a stopped machine and checks its latest reading, active job and recorded quantities. A machine state does not explain the cause by itself. The operator supplies the missing reason, such as a tool change or material waiting for release. The linked job and quality records tell the planner whether to wait, resolve the hold or move eligible work.
Starting and stopping the relevant job supplies its execution context. A disconnected device or stale reading needs a connection check and operator confirmation before being treated as current production status. During commissioning we agree machine identity, signal meanings, units, thresholds and recovery responsibilities with your factory team.
Explore our multi-machine dashboard guide and CNC connection workflow. Optiwise implementation costs ₹0. Subscription, optional add-ons and IoT hardware remain separate.
Industrial IoT Devices
Optiwise devices combine power monitoring, operator signals, edge data capture, and machine health sensing into one factory-ready IoT layer.
Energy intelligence
Monitor power draw on connected equipment. Compare idle consumption and peak load using the installed sensors, configured parameters and threshold alerts.
Operator visibility
Assembly Monitor reflects real-time machine states: ready, running, and issue. Every signal syncs into Optiwise, improving accountability, response time, and floor clarity.
Machine data bridge
Collect, process, and transmit machine data securely. Buffers data offline and syncs automatically. Supports Modbus, OPC-UA, WiFi, and Ethernet for factory-ready connectivity.
Predictive maintenance
Use vibration and machine-health signals to investigate possible bearing wear, imbalance or misalignment. Your maintenance team checks the cause and decides the work needed.
How It Works
Optiwise connects machines, sensors, and factory systems into one intelligent real-time layer.
Identify the machine, available signals, device and network connection.
Map the supported readings and their units to the right machine.
Track efficiency, abnormalities, downtime, and production performance.
Set thresholds and route the exception to the person who can act.
Core Features
Industrial-grade hardware, edge computing, and cloud sync - engineered for real factory environments.
We map the machine, device and available signals during setup. Your technical team provides controller details, safe installation access and the agreed network path.
Create parameters from the available device signals or calculations, with a name and unit your team understands.
Bring connected machine readings into Optiwise. Check the latest reading time before acting when a device or network connection is interrupted.
OptiEdge buffers machine data locally and resynchronises when connectivity returns. Agree buffer capacity and outage recovery for the installation; this does not make the whole ERP work offline.
Capabilities
Live device mapping, AI dashboards, and a unified plant-level command center - all in one connected layer.
Live Device Mapping
Map the device to its machine and configure supported readings such as load, temperature or vibration. Keep the source, unit and latest update visible during review.
Illustrative dashboard values, not live machine or customer data.
OEE
78%
Cycle Time
6h 42m
Downtime
42m
Utilization
82%
AI Machine Dashboards
Track live KPIs, machine health, runtime, downtime, load, and efficiency from one dashboard. Use our AI and IoT agent to explore connected machine information.
Plant Command Center
Plant 1
12
machines online
Plant 2
9
machines online
Plant 3
7
machines online
Plant-Level Command Center
Visualize factory status, production progress, bottlenecks, machine alarms, and multi-plant operations from one connected control center.
Output
2,450
Custom Widgets & Analytics
Build views with gauges, counters, charts and time-series graphs from your connected parameters. Choose the update and threshold settings for the decision you need to make.
AI-Powered Machine Intelligence
Shafali AI continuously monitors connected machines, detects abnormalities, predicts failures, and helps optimize factory efficiency in real time.
Shafali AI
AI Machine & IoT Intelligence
Reviews connected machine indicators and suggests performance actions for your team to assess.
Highlights unusual connected readings and configured threshold exceptions for investigation.
Flags energy waste, identifies high-consumption patterns, and recommends savings opportunities.
Predicts machine availability, expected output, and downtime probability for proactive planning.
Use Cases
From single-machine monitoring to multi-plant intelligence - Optiwise IoT scales with your operations.
Track the supported cycles, load, runtime and downtime readings on connected CNC machines.
Monitor live production across departments, lines, and plants from one screen.
Detect failures before machines stop production. Save hours of unplanned downtime.
Track machine-wise energy consumption, identify waste, and improve efficiency.
Centralize visibility across multiple factories and locations in one command center.
Analyze machine performance trends over days, weeks, and months for smarter planning.
Why Optiwise IoT
Engineered for the realities of factory operations - not generic, not theoretical.
Join manufacturers using Optiwise IoT to monitor operations, reduce downtime, and build intelligent factories.