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A stackable, completely customizable IoT device layer for any machine - built to capture, process, and sync shopfloor signals into Optiwise.
Industrial IoT Devices
Optiwise devices combine power monitoring, operator signals, edge data capture, and machine health sensing into one factory-ready IoT layer.
Energy intelligence
Track live power draw across CNCs, compressors, HVAC units, and shop-floor equipment. Detect idle power losses, peak-load alerts, and energy leaks instantly with plug-and-play setup.
Operator visibility
Assembly Monitor reflects real-time machine states: ready, running, and issue. Every signal syncs into Optiwise, improving accountability, response time, and floor clarity.
Machine data bridge
Collect, process, and transmit machine data securely. Buffers data offline and syncs automatically. Supports Modbus, OPC-UA, WiFi, and Ethernet for factory-ready connectivity.
Predictive maintenance
AI vibration analysis detects bearing wear, imbalance, and misalignment before breakdowns happen. Move from reactive firefighting to scheduled maintenance with real machine health data.
How It Works
Optiwise connects machines, sensors, and factory systems into one intelligent real-time layer.
Add sensors, gateways, PLCs, and machines in minutes.
Capture RPM, load, temperature, vibration, energy usage and more.
Track efficiency, abnormalities, downtime, and production performance.
Generate alerts, insights, and predictive recommendations instantly.
Core Features
Industrial-grade hardware, edge computing, and cloud sync - engineered for real factory environments.
Add IoT sensors and gateways in minutes - no complex setup, no specialized engineering effort, no firmware headaches.
Automatically create tags like RPM, temperature, load, vibration, and energy usage - without writing a single line of code.
Continuous live sync from machine to gateway to dashboard without interruption. Data flows where you need it, when you need it.
Devices store data locally and auto-sync once internet resumes. Zero data loss, even in unreliable network conditions.
Capabilities
Live device mapping, AI dashboards, and a unified plant-level command center - all in one connected layer.
Live Device Mapping
Plug-and-map devices to machines in seconds. Every parameter - RPM, load, temperature, vibration - visible in real time, instantly.
OEE
78%
Cycle Time
6h 42m
Downtime
42m
Utilization
82%
AI Machine Dashboards
Track live KPIs, machine health, runtime, downtime, load, and efficiency from one dashboard. Powered by Shafali AI insights.
Plant Command Center
Plant 1
12
machines online
Plant 2
9
machines online
Plant 3
7
machines online
Plant-Level Command Center
Visualize factory status, production progress, bottlenecks, machine alarms, and multi-plant operations from one connected control center.
Output
2,450
Custom Widgets & Analytics
Build the dashboards your operations actually need. No external BI tools required - every visualization native, every chart real time.
AI-Powered Machine Intelligence
Shafali AI continuously monitors connected machines, detects abnormalities, predicts failures, and helps optimize factory efficiency in real time.
Shafali AI
AI Machine & IoT Intelligence
Continuously monitors every machine's KPIs and suggests performance improvement actions automatically.
Spots abnormal signals across thousands of data points and alerts your team instantly.
Flags energy waste, identifies high-consumption patterns, and recommends savings opportunities.
Predicts machine availability, expected output, and downtime probability for proactive planning.
Use Cases
From single-machine monitoring to multi-plant intelligence - Optiwise IoT scales with your operations.
Track cycles, spindle load, runtime, and downtime across every CNC asset.
Monitor live production across departments, lines, and plants from one screen.
Detect failures before machines stop production. Save hours of unplanned downtime.
Track machine-wise energy consumption, identify waste, and improve efficiency.
Centralize visibility across multiple factories and locations in one command center.
Analyze machine performance trends over days, weeks, and months for smarter planning.
Why Optiwise IoT
Engineered for the realities of factory operations - not generic, not theoretical.
Join manufacturers using Optiwise IoT to monitor operations, reduce downtime, and build intelligent factories.
